Process Optimisation

Typical issues
  • An ever-growing number of increasingly complex procedures, as rules are added piecemeal and new rules are introduced to fix production problems.
  • The number of procedures and instructions each employee must follow keeps growing.
  • Managing suppliers who have their own quality system and their own culture.
  • Long lead times for changes.
  • Unclear interfaces between production and other functions, e.g. R&D.

Quality Management System (QMS)

Typical issues
  • New manufacturers must build a quality management system (QMS) from scratch, before the medical device is developed.
  • Growing requirements for usability engineering and product risk management.
  • Different levels of knowledge of GMP and design controls across the organisation
  • Many stakeholders who each speak their own language, e.g. R&D, Production, QA, Regulatory Affairs, Clinical Affairs, etc.

Handling of Documentation

Typical issues
  • Good documentation practice must be applied in the early development phases as well.
  • Disagreement and uncertainty about how much formality is required at different points in the development process.
  • Uncertainty about methods and templates for managing the Design and Development Files (Design History File)
  • Uncertainty about the order of and relationships between the development documents
  • Uncertainty about how to perform risk management

Participation in Projects

Typical tasks
  • Effective and experienced project member.
  • Project management.
  • Coordination between the development function, Production, QA, Regulatory Affairs, Clinical Affairs, etc.
  • Supplier management.
  • Preparing project plans, risk management plans, verification plans, documentation plans, etc.
  • Requirements specification and management.
  • Risk management and risk analysis
Ole Overgaard
Contact Efficacy